A name in the cast list doesn’t guarantee a face on screen. Editing rooms are unsentimental places, and a performance that took weeks to film can vanish in an afternoon.
Some of these removals are now better known than the scenes themselves. Here are three well documented cases, each tied to a film most people have seen.
Kevin Costner in The Big Chill

The Big Chill follows a group of thirty-somethings who reunite after the death of their old college friend Alex. Kevin Costner rehearsed with the ensemble for a month and filmed a flashback sequence as Alex, but those scenes were cut from the finished film.
The character is the reason the whole story happens, so the cut is a little ironic. Director Lawrence Kasdan removed all of the flashbacks, so Costner’s only appearance is as the corpse being dressed for the funeral in the opening. Viewers never see his face there.
Mickey Rourke in The Thin Red Line

Terrence Malick shot so much footage for The Thin Red Line that his first cut ran almost five hours. Trimming it to about three hours meant removing whole performances, including those from Billy Bob Thornton, Mickey Rourke, Bill Pullman and Lukas Haas.
Rourke is one of the most discussed names on that list. He filmed a few scenes for Malick’s first film after a long break, but they didn’t make the final cut because of time constraints. His material later turned up among the deleted scenes on the Blu-ray.
Harrison Ford in E.T. the Extra-Terrestrial

Even the biggest stars get trimmed. Harrison Ford had a cameo as Elliott’s school principal in E.T., but Steven Spielberg chose to scrap his scenes for the final cut.
The role was small, and it sat in a film that already had a clear emotional center. Ford’s scene survives only as outtake footage, which is a reminder that a cameo can be cut like any other part.